| QUALITY CONFORMANCE INSPECTION |
COMMERCIAL & COTS |
MIL-PRF-38534 CERTIFIED |
| GROUP B |
|
|
| PHYSICAL DIMENSIONS |
NO |
2 PC SAMPLE (R&R) |
| RESISTANCE TO SOLVENTS |
NO |
3 PC SAMPLE (3 SOLUTIONS) |
| INT. VISUAL/MECHANICAL |
NO |
1 PC SAMPLE; (DESTRUCT) |
| BOND STRENGTH |
NO |
2 PC SAMPLE (22 WIRES, DESTRUCT) |
| DIE SHEAR |
NO |
2 PC SAMPLE (22 ELEMENTS, DESTRUCT) |
| SOLDERABILITY |
NO |
1 PC SAMPLE; 15 LEADS 245° C. (8 HR STEAM AGE) |
| GROUP C |
|
|
| TEMPERATURE CYCLE |
NO |
5 PC SAMPLE (10 CYCLES; -65° C TO +150° C) |
| MECHANICAL SHOCK |
NO |
5 PC SAMPLE (Y1, 1500g, 5 BLOWS, 0.5mS) |
| CONSTANT ACCELERATION |
NO |
5 PC SAMPLE (3,000g; 1 MINUTE) |
| FINE LEAK |
NO |
5 PC SAMPLE (30 PSIG, 5 HR; 5 X 10-8) |
| GROSS LEAK |
NO |
5 PC SAMPLE (30 PSIG; 8 HRS) |
| ELECTRICAL TEST |
NO |
5 PC SAMPLE (PER SPECIFICATION) |
| STEADY STATE LIFE |
NO |
5/22 PC SAMPLE (1000 HRS; +125° C) |
| INTERNAL WATER VAPOR |
NO |
3 PC SAMPLE (5000ppm MAX) |
| INT.VISUAL & MECHANICAL |
NO |
2 PC SAMPLE |
| BOND STRENGTH |
NO |
2 PC SAMPLE (22 WIRES, DESTRUCT) |
| DIE SHEAR |
NO |
2 PC SAMPLE (22 ELEMENTS, DESTRUCT) |
| GROUP D |
|
|
| THERMAL SHOCK |
NO |
5 PC SAMPLE (15 CYCLE; -65° C TO +150° C) |
| STABILIZATION BAKE |
NO |
5 PC SAMPLE (1 HR @ +150° C) |
| LEAD INTERGRITY |
NO |
1 PC SAMPLE 15 LEADS |
| FINE LEAK |
NO |
5 PC SAMPLE (30 PSIG, 5 HR; 5 X 10-8) |
| GROSS LEAK |
NO |
5 PC SAMPLE (30 PSIG; 8 HRS) |
| TEMPERATURE CYCLE |
NO |
100% (10 CYCLES; -65° C TO +150° C) |
| CONSTANT ACCELERATION |
NO |
100% (3,000g; 1 MINUTE) |
| PIND TEST |
NO |
100%; IF REQUIRED (20g @ 40 - 250Hz) |
| PRE BURN-IN |
NO |
100% (25° C) |
| BURN-IN |
AS REQUIRED BY CUSTOMER |
100% (125° C; 160 HOURS MIN) |
| FINAL ELECTRICAL TEST +25° C, +125° C, & -55° C |
100% |
100% (GROUP A) |
| LEAD FORM/LEAD TRIM |
AS REQUIRED |
AS REQUIRED |
| SOLDER DIP (MEETS SOLDERABILITY TEST) |
AS REQUIRED |
AS REQUIRED |
| FINE LEAK |
NO |
YES (30 PSIG, 5 HR; 5 X 10-8) |
| GROSS LEAK |
NO |
YES (30 PSIG; 8 HRS) |
| QC EXTERNAL VISUAL |
100% |
100% (PER MIL SPEC REQMENT) |
| FINAL DATA REVIEW |
NO |
YES |
| PACKAGE/SHIP |
YES |
YES |